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How do I fix the broken prong on my battery connector?

How do I fix the broken prong on my battery connector?

So I noticed when I put my phone back together that everything worked fine, but the battery wouldn't charge.

Asked by: Guest | Views: 316
Total answers/comments: 6
Guest [Entry]

What you can do is solder to the CIRCLE right behind that missing solder pad. If you can get a connection there, then the phone will work again. Along with that, you have to solder to the other existing pads as well. This repair is tricky and takes a bit of patience to do. In the event that the circle pad isn't secure, I usually run a jumper wire to the main connection point under the heat shield.
Guest [Entry]

"Ask any mechanical or electrical engineer and they will advise that the use of jumper wires in such an application is a poor choice. There are several reasons that this holds true. One, when you install jumper wires into a device with such a small form factor and one in which you may remove the back plate in the future (for battery replacement, other repair work, etc) there is a tremendous risk that the wires can become caught (snagged) and torn. Secondly, those wires are routed under/over/around the motherboard frame. These wires can be routed next to or, worse yet, sitting on top of some very hot motherboard components. That heat that is generated by the components can have a detrimental effect on the wire itself as well as the heat conducting down the wire back to the connector itself.

We see dozens of these battery connector failures in our store every week. It is a very common repair for us. Here is how we have approached this repair. In coming up with this, we have spoken to (3) of the top circuit board rework companies in the US to solicit their input as to the strengths and weaknesses of each repair option.

In many cases when the battery terminal connector is ripped from the motherboard, one or more of the solder pads is removed as well. This is bad. The purpose of those solder pads is to act as a base for creating a solder fillet (joint) between the legs of the terminal connector and the motherboard. Each of those pads has a copper tailing that comes out and connects to the trace on the motherboard. When the pad is ripped out, you also lose that copper tailing connection to the trace.

In our shop, we use the following standard procedure (again that was developed in conjunction with several motherboard rework companies).

1. We clean up the solder off of any remaining pads using a solder wick.

2. We then install new solder pads to replace the missing ones.

3. We use an exacto knife (or razor blade) and CAREFULLY remove the very top layers of the motherboard trace down to the point where the copper wire is exposed. You need to be careful as you only need to expose roughly the last 1/2"" where the trace connects into the pad.

4. We then overlay solder the copper tailing off the new solder pad onto the exposed copper trace.

5. Once that is completed, we go in and put an epoxy coating on top of the exposed trace.

6. We use the same process for any other missing pads.

7. Lastly, we reinstall a new battery terminal connector by soldering it back onto the (4) solder pads on the motherboard. We also use a dab of neutral core silicone under the connector to better adhere it to the motherboard.

It is a very tedious process and one that is not simple, but it is the correct way to repair this iPhone 4S with a broken battery connector and lifted solder pad.

I do not want to get slammed for referencing our company but here is the link if you need any help:"
Guest [Entry]

http://imageshack.us/photo/my-images/52/... take a look at this pinout.. Looks like it's a ground so try solder the coneector you may get away with no pad!
Guest [Entry]

"Hello. i´m searching for a solution of this issue too. I´m trying to fix an iphone from a good friend. The Problem is the same... seems like a broken battery connector.. I had soldered the battery connector at myself. But it didn´t work. Last, i recognized that the the connection was broken. The possible reason was not enough solder. Could you give me some tips how to solder it the right way? Or maybe how to solder the right way the jumper-wires? What do i need? I have a small, cheap SMD-Soldering station and a normal solder with 1mm. For better seeing i had bought a cheap USB Microscopecamera with stand.

whats about the heat shield holder at the logic board? Is it removable? cause its soldered too....

I would be very thankful if anyone could help me...

Thanks from germany.

Guest [Entry]

"Ok, I have read most of the solutions about repairing the connector but there is one important item that has been ignored.

The connector was ripped off the board. How did you address the issue that the connector is held in place by only 4 small solder points? There are 2 solder points that hold the connector to the logic board but as we have all discovered, it is very easy to break those solder points. Has anyone tried epoxy or super glue to hold the connector to the logic board?"
Guest [Entry]

"Just happened to me.....

Any answers yet on how to do the jumper wires etc?

Phone turns on when plugged into the wall but says connect to itunes and USB power doesn't seem strong enough."